Kholee Blast designs wire mesh conveyor Shot Blasting Machine , which is a specialized surface cleaning equipment designed for aluminum die-castings, metal castings, and precision components cleaning. It utilizes high-speed projected stainless steel Cut Wire Shots to impact the workpiece surface, removing impurities such as oxide scales, burrs, and oil stains, improving surface finish, enhancing coating adhesion, and eliminating internal stress.
The equipment adopts a wire mesh conveying system, where workpieces are taken on wire mesh to enter and exit of shot blasting chamber and get uniform cleaning by shot blasting. It is suitable for processing aluminum die-castings with complex structures or those prone to deformation. The core components of the equipment include high-efficiency blast wheels, wear-resistant guard plates, a separation and dust fume control system, and a PLC + Touch Screen intelligent control module, ensuring high cleaning efficiency, low energy consumption, and compliance with environmental protection standards.
Key Features:
●Adaptive Cleaning Capability: Accommodates aluminum die-castings of various sizes and complex geometries while preventing workpiece deformation or damage
● Automated Processing: Features PLC+ Touch Screen for automatic batch processing
●Eco-Friendly Operation: Integrated venturi-type dust collection system ensures emissions compliance while meeting explosion-proof standards for aluminum processing
● Explosion-Proof Design: Incorporates EX-rated electrical control cabinet and explosion-proof motors, fully compliant with ATEX standards for aluminum component cleaning
Applications:
This system is extensively employed for post-processing of aluminum components across multiple industries including:
● Automotive (engine blocks, transmission housings etc.)
● Precision casting (motor casings, pump components)
● Aerospace (structural fittings, turbine parts)
● Electronics (heat sinks, enclosures)
Name of Equipment
Wire Mesh Conveyor Shot Blasting Machine for Die Casting Cleaning
Model
KLWD1300-8
Metallic Products Size
Width ≤ 1,000mm upto 1200mm
Height ≤ 300mm, Length ≤ 2,000mm
Shot Blasting machine size
Length ×Width × Height approx. 10,000×3,600×7,000mm
Without dust fume control system
Blasting Chamber Open Size
W1,400×H 500mm
Max Height of Equipment
≤ 7,000mm
Floor Space Taken
Refer to drawing
Foundation Pit Size
700mm or no pit required but working height will be increased
Wire Mesh Belt System
Wire Mesh Belt
Width W1,300mm, Main Mesh Wire Φ8mm and Φ6mm Weaving
Encrypted weaving technology, Argon arc welding Processing
Power of Driven
1.5kw×2
Wire Mesh Conveyor Loading
150 kg/m2
Working Speed
1.5~4.0m/min
Driving Roller Material
Seamless Steel Roller + Wearing Resistance Rubber Wrapped
Blast Wheel - Direct Coupling
Model
KLD360-11KW
Qty
8 sets
Abrasive Velocity
Upto 73m/s, Varaible Speed by Inverter
Abrasive Flow
200kg/min ×8 sets
Power of Motor
11kw×8
Portrait Screw Conveyor
Delivery Capacity
96t/hr
Power
5.5kw
Transverse Screw Conveyor
Delivery Capacity
96t/hr
Power
4kw
Bucket Elevator
Lifting Capacity
96t/hr
Power
7.5kw
Air Wash Type Separator With Rotary Screen
Separating Capacity
96t/hr
Air Speed in Separating Area
5m/s
Power
4kw
Shots Clean Off System
Air Fan
High Pressure
Power
11kw
Pressure
4700Pa
Air Flow
4600m3/hr
Blowing
Auto Blowing and abrasive recovery
Dust Removing System
Cyclone Dust Collector
Φ1200mm
Venturi Wet Dust Collector
KL-WDC100
Dust Cleaning
Water Filtering
Centrifugal Air Fan
22kw×1
Air Flow
15,000m³/h
Water Pump
7.5kw
Dust Emission Density
≤30mg/m3
Mud Cleaning System
0.37kw by Scraper System
Electical Control System
PLC + Touch Screen / Auto + Manual Center Control
Air breaker, contactor, time relay, thermal relay, button, switch etc.
Explosion-Proof Control Cabinet with heat cooling fins
The software interface has manual, auto and parameter setting.
Operation interface can alarm when abnormal happens.
In auto interface, the touch screen can show running status
such as electrical current, frequency, time etc during operation.
Total Power Of Equipment
145kw, 380V/415V/440V, 50~60hz/3Ph
Total Compressed Air Consumption
1.0~1.5m³/min, Pressure 0.5-0.7Mpa
Surface Roughness
Ra40-70μm Decided by shots size
Noise
≤85dB
Contact:Carl Chen
Phone: +86-139 1469 8671
Email:kholeeblasting@gmail.com
Add:Dalong Industrial Park, Xituan, Dafeng, Yancheng, Jiangsu, China 224125
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